Sintered Mesh Filter Discs

Sintered Stainless Steel Filter Disc Manufacturer

Sintered Mesh Filter Discs, produced by Dashang, are made from 304 or 316 stainless steel metal, known for their excellent corrosion resistance, high rigidity, and stability. These Sintered Stainless Steel Filter Disc offer precise filtration accuracy, enhancing filtration efficiency. They are commonly used in various applications requiring robust and reliable filtration solutions, particularly in environments that demand durability and resistance to harsh conditions.

With many years of experience in manufacturing sintered filters, Dashang is one of the most trustworthy and reliable factories in the industry. We specialize in producing custom Sintered Filter Discs that can be tailored to meet your specific filtration, flow, and chemical compatibility requirements. Our discs can be embedded in various metallic and non-metallic hardware housing to provide you with an integral component.

Customizations such as Diameter, Thickness, Alloys, and Media Grades can be altered to meet various specifications for your product or project.

Nowadays, Dashang is one of the best stainless steel filter disc suppliers in China, offering over 100,000 kinds

of 316L porous stainless steel discs and other shaped filter elements.

Features

• Sintered filter discs are made from high-quality stainless steel, which offers excellent corrosion resistance and durability.
  

• High heat resistance, it can be used under the temperature ranging from -200 °C to 600 °C.

• Various filter ratings to choose and great filter precision for different uses.

• Good dirt holding capacity.

• Easy to clean and reusable, therefore reduce downtime.

Material and manufacturing process

Sintered mesh filter discs are usually cut from sintered mesh materials and made of high-quality stainless steel materials such as 304 or 316 stainless steel. These materials not only provide excellent corrosion resistance, but also ensure the stability and durability of the filter mesh under high temperature and high pressure environments.

In terms of manufacturing process, sintered mesh filter discs are made by overlapping metal mesh in a specific layer sequence and vacuum sintering at high temperature. This process interweaves the layers of metal mesh to form a uniform and mechanically strong filtering structure.

Design features and functions

The design of sintered mesh filter discs usually includes a multi-layer structure, each layer has its specific function, such as a protective layer, a filtration control layer, and a support layer, etc., to make the filtration effect more precise and stable.

The filtration control layer is the core part, which directly determines the filtration accuracy. The support layer ensures the firmness and long-term durability of the entire structure, allowing it to work stably in harsh industrial environments.

Technical performance and application areas

Sintered mesh filter discs can work under extreme temperature and pressure conditions, and are particularly suitable for use in petrochemical and chemical fiber production. They can handle high-viscosity polymer extrusion materials including polypropylene and polyethylene.

Due to their high-precision filtering capabilities, sintered mesh filter discs can effectively increase service life and reduce the frequency of maintenance and replacement while providing high-quality filtering results.

Market application and economic efficiency

Despite the relatively high initial investment, the long-term economic benefits of sintered mesh filter discs are significant, especially in the treatment of high-value materials or in occasions with special environmental requirements. Its stability and reusability reduce long-term operating costs.   

Coffee filter discs sintered from 7 layers of stainless steel mesh, with a thickness of 1.7mm, are widely praised in the consumer market. Vulcanized plates, filters sintered from fixed structures, have a very wide range of applications in industrial production.

Environmental protection and sustainable development

The high durability and recyclability of sintered mesh filter discs meet current environmental protection and sustainable development requirements. Using this type of filtration equipment can reduce waste generation and reduce resource waste caused by frequent replacement.

At a time when environmental regulations are becoming increasingly stringent, the use of sintered mesh filter discs can help companies better meet emission standards and environmental protection requirements, and enhance the company's green image and social responsibility.

In addition, understanding the correct installation and maintenance of sintered mesh filter discs is critical to ensuring their long-term stable operation. For example, regular cleaning and inspection can prevent performance degradation due to blockage or damage. At the same time, choosing the right model and specification of sintered mesh filter discs is essential to achieve optimal working conditions.

Sintered mesh filter discs have become an indispensable part of modern industrial filtration solutions with their efficient filtration performance, excellent physical and chemical properties, and a wide range of applications. The correct selection and maintenance of sintered mesh filter discs will directly affect production efficiency and product quality, and is one of the key measures for companies to maintain their competitive advantage.